Air Cooled Heat Exchangers for All Equipment

An air cooled heat exchanger is amongst the must-haves for all equipment. It is a commonly known fact that when a machine works hard for a prolonged period of time, it can easily heat up and damage itself. In fact, in many cases, when a machine overheats, the consequences can be direr. Factories have caught fires and burned down to the ground simply because the equipment running inside overheated and caused a fire to break out. Thus, it is very important for the equipment to have cooling systems installed inside them to keep them at low temperatures as they function. An air cooled heat exchanger is able to do exactly that. It manages to use the heat of the system to work on and it slowly turns the hot air down to cooler temperatures.

Cover plate Configuration

Some air cooled heat exchangers have a cover plate configuration system and these types are generally used in machines that are installed in refineries. They are supposed to work with machine oils and heavy hydrocarbons, cooling them down as the oils and hydrocarbons power the machines that are supposed to pump out the oil. This type of an air cooled heat exchanger is very easy to maintain. In fact, it has been designed for easy maintenance so that the costs are kept low. The cover is flanged is easily removable and allows cleaners to access the components inside. While this exchanger is quite good at the machines it is built for, it is not recommended for sensitive service applications since it limits the design pressure a lot.

Plug box Configuration

This type of an air cooled heat exchanger is full of possibilities, is highly flexible and can be used in a number of different settings. Since it can work just as well with all kinds of hydrocarbons and gases and can be fitted anywhere in the entire factory (to gel in with all kinds of processes) the demands for this are very high as well. It can be fitted in big and small plants to operate equally well in any condition. The distributor, or the header, of this kind of exchanger is a welded box which is located near the finned tube. It has small holes in it so that one can clean it out without screwing it open and removing the components. It has very low costs but high versatility so is able to meet all sorts of industry demands.

Pipe and Bend Configuration

This kind of air cooled heat exchanger is mostly used when one only has to work with fluids and not gases or hydrocarbons of any kinds. It can come in many different sizes so it can be installed in huge factories or small ones equally well. The header is simply a forged pipe which can be twisted to let the cooled liquid, mostly water or milk, out through the end. The advantage of this kind is that it has been designed to withstand liquids coming out of it at very high pressures. There is no inspection opening provided so it is highly suggested that people use it after they have purified and verified their liquid, especially if it is a product that has to be marketed. However, the welding on the cooled heat exchanger is brilliantly done and is made to withstand even the most hazardous material.

Thus, it is plain as day that in a number of factories and industries, air cooled heat exchangers are as important as the raw materials, especially when it comes to safety precautions and rules. There is a special kind of air cooled heat exchanger available for all factory settings and so, one can easily go out and purchase whatever will work best for their environment.